Friday, June 29, 2012

Avoid Costly Expenditures By Implementing Machinery Condition Monitoring

Owners, managers and executives well know that to keep their companies running efficiently needs constant machinery condition monitoring. The key to keep the operation running smoothly is by being proactive and practicing preventive inspections and checks, and performing any necessary maintenance without affecting output, or at least minimizing the disruption.

With costly machinery like high speed spindle bearings or kiln support rollers, even stop start operations, condition monitoring using vibration measurements can detect issues before they become major. This form of detection through vibration can also be applied to equipment that has gas, air or steam passing through it to detect any leaks before any big problem arises. Because of the diversity of industry to which machinery condition monitoring can be implemented, its uses are in marine, nuclear, building services and mining sectors as examples.

An example of a structure being subjected to considerable strain is a ship's exterior drives and thrusters. By remote monitoring of these areas and relaying the information to the ship's bridge, any damage can be repaired before it turns into a costly overhaul. There are documented situations where machinery condition monitoring has allowed a ship's thrust bearing to be fixed in one day, compared to an unmonitored incident that would put a ship out of service much longer at a considerably higher cost. With the predictability of the rate of wear and tear that machinery condition monitoring allows, overhauls and other repair procedures can be predicted better.

Valve seats are components of nuclear power generation plants, and their lifespan need to be constantly monitored. The efficiency of the plant is compromised when pressurized fluids leak and need immediate attention. Margin of error is also small for equipment utilized in the mining field. Intricate conveyors and fans working in closed environments such as mines can develop mechanical issues with motors, gearboxes and roller bearings. Machinery condition monitoring becomes a continuous undertaking that has earlier relied on vibration data collectors, but today's technology is taking over this function. With a capacity to interpret data 6 times faster than previous technology, MHC-Memo instruments take vibration monitoring to a new height. Such technology enables more manpower hours to be redirected in the operation to areas that may not have received so much attention in the past.

Other areas of industry can also benefit from machinery condition monitoring thereby keeping operations running more smoothly with less downtime and becoming increasingly cost efficient.


----------------------------------------------------
There is much more to say around what has been developed here and you can find out more by clicking condition monitoring. A better view on this subject can be found by visiting here.
http://www.kittiwakeholroyd.com/industrial-rotating-machinery-analysis-structural-monitoring.htm


EasyPublish this article: http://submityourarticle.com/articles/easypublish.php?art_id=275834

No comments:

Post a Comment